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Quality Matters is an independent Management Consultancy based in Maldon, Essex. Here we discuss the latest in Quality and Information Security News.

Continual Improvement and ISO9001

Could it be that we are coming out of recession?  The messages are rather mixed at the moment, with one publication saying that we are still mired in recession and other saying that these mystical green shoots of recovery are showing.

One indication that we may be coming to the end of recession is the increasing interest in ISO9001 by companies of all types.  It is pleasing to note that manufacturing companies are seeing an increase in demand for their products and want to maximise this effect.  Continual improvement is the slogan for 2010 along with increased efficiencies. 

ISO9001 has been the single most successful standard throughout the world, with more certifications that any other standard.  Companies without ISO9001 are now looking to achieve certification to remain competitive.  Indeed ISO9001 is an entry qualification for a good number of tenders/PQQ's (pre qualification questionnaires).

Then process for achieving 9001 is reasonable straight forward and if set up correctly will enhance the company's activities, provide structured reporting and enable the company to compete on equal terms.
Here at Quality Matters we have been putting quality systems into place since 1991 and our proud boast is that every company using our services has achieved an ISO 9001 pass at assessment and at the first attempt.
We are pleased to discuss your requirements and explain how 9001 can help you and your organisation, together with costs and a timescale.

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Posted: Wednesday, 3 February 2010

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Customer Satisfaction

May we wish you all a Very Happy and Prosperous New Year.

We, at Quality Matters want to ensure that our customers are very satisfied with the services we supply, indeed if any of our customers report that they are only satisfied, we carry out an internal investigation to find out why. 

The company was established in 1991 and during that time we have received only one dissatisfaction report.  On investigation it turned out to be a misunderstanding, however we apologised and refunded the fee in full;  our customer was rather taken aback at this and said that he merely wanted to register his comment. The misunderstanding resolved this customer has recommended our services to others and used our services a number of times himself.

We believe that to achieve this level of customer satisfaction we need to go way beyond satisfaction and this we strive to achieve.  This customer care ethic has been a primary driver for nineteen years and as we enter on yet another decade we are quietly confident that our customers will continue to maintain their association with Quality Matters.

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Posted: Monday, 4 January 2010

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Training is key to German Success - ISO9001

We have Clients in Germany and whenever I carry out audits for them or on their behalf at their suppliers, I am inevitably pleased to see how much more training is provided to workers than a similar company in the UK.

It seems that all workers receive a good level of product knowledge as well as quality and environmental awareness. Where hazardous goods are concerned the level of training is excellent. I also saw that a greater number of first aiders are trained.

There is of course always a downside, and on this occasion I did see a bottle in an eyewash station dated May 2006. The people in the department obviously ignored it but I firmly believe that the eyewash could have caused just as much damage to a person's eye as the chemicals they were trying to dilute.

I don't think that it would have been used as they also had a powerful water eye wash unit powered from the mains water, but the fact that it was there in the first place gives cause for concern. The bottle was consigned to the rubbish bin so no harm was done.

It was probably fortuitous that I carried out a vendor audit when I did rather than wait for a health inspector or even worse, an accident.

Rolls Royce cars are now produced by BMW and I am sure that training has played a big part in the success of German industry and although they are suffering in this recession they will come out of it strong and skilled.

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Posted: Tuesday, 21 July 2009

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ISO9001 Terms and Conditions of Payment

The current situation where banks and financial institutions are not lending to industry is causing serious damage to our economy. It has become clear that companies are delaying bill payment until the last possible moment and in turn this is causing cash flow shortages not seen even in the 80's recession.

The inevitable result is that organisations at the end of the purchase chain are being starved of cash and in some cases this cash-flow shortfall is putting viable companies out of business. I have noticed that some companies are unable to accept new orders because they do not have the cash to purchase raw material to service the orders.

The vast amount of cash advanced to the banking industry was designed to allow them to restart lending to industry; instead the banks used this cash to shore up their balance sheets instead of being made available to lend.

We are told that the borrowing by the Government will take up to twenty years to pay back. The pay-back time may be considerably longer if our mainstay industries are no longer there.

Companies that have ISO9001 in place are better placed to weather the downturn as they have a solid set of terms and conditions which include payment terms.
Remember those who shout loudest and have good control of their sales ledgers will the first to be paid; this may be the difference between survival and insolvency.

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Posted: Monday, 8 June 2009

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ISO9001 Quality Management Standard

This standard was last updated in the year 2000 and should have been reviewed last year but this was delayed until 2008.

The main changes in IS9001:2008 are as follows:

Clause 0.2 (Process approach)
Text added to emphasise the importance of processes being capable of
achieving desired outputs

Clause 1.1 (Scope)
  • Clarification that product also includes intermediate product
  • Information regarding statutory, regulatory and legal requirements

Clause 4.1 (General requirements)
  • Notes added to explain more about outsourcing
  • Types of control that may be applied to outsourced processes
  • Relationship to clause 7.4 (Purchasing)
  • Clarification that outsourced processes are still responsibility of the organisation and must be included in the quality management system

Clause 4.2.1 (Documentation)
  • Clarification that QMS documentation also includes records
  • Documents required by the standard may be combined
  • ISO 9001 requirements may be covered by more than one documented Procedure

Clause 4.2.3 (Document control)
Clarification that only external documents relevant to the QMS need to be
Controlled

Clause 4.2.4 (Control of records)
Editorial changes only (better alignment with ISO 14001)

Clause 5.5.2 (Management representative)
States that this must be a member of the organisation's own management

Clause 6.2.1 (Human resources)
Clarification that competence requirements are relevant for any personnel who
are involved in the operation of the quality management system

Clause 6.3 (Infrastructure)
Includes information systems as example

Clause 6.4 (Work environment)
Clarifies that this includes conditions under which work is performed and Includes (for example physical, environmental and other factors such as noise,
Temperature, humidity, lighting, or weather)

Clause 7.2.1 (Customer related processes)
Clarifies that post-delivery activities may include:
  • Actions under warranty provisions
  • Contractual obligations such as maintenance services
  • Supplementary services such as recycling or final disposal

Clause 7.3.1 (Design & development planning)
Clarifies that design and development review, verification and validation have
distinct purposes. These may be conducted and recorded separately or in any combination as suitable for the product and the organisation

Clause 7.3.3 (Design & development outputs)
Clarifies that information needed for production and service provision includes
preservation of the product

Clause 7.5.4 (Customer property)
Explains that both intellectual property and personal data should be considered
as customer property

Clause 7.6 (Now called Control of Monitoring and Measuring equipment)
Explanatory notes added regarding the use of computer software:
"Confirmation of the ability of computer software to satisfy the intended
application would typically include its verification and configuration management
to maintain its suitability for use."

Clause 8.2.1 (Customer satisfaction)
Note added to explain that monitoring of customer perception may include input
from sources such as customer satisfaction surveys, customer data on delivered
product quality, user opinion surveys, lost business analysis, compliments, and
dealer reports

Clause 8.2.3 (Monitoring / Measurement of process)
Note added to clarify that when deciding on appropriate methods, the organisation should consider impact on the conformity to product requirements and on the effectiveness of the quality management system.

The changes are so minor and no new requirements have been introduced that little effort will be required by users of the standard to achieve certification to the 2008 standard.

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Posted: Tuesday, 18 November 2008

1 Comments:

Anonymous softquality said...

Nice information !

Which documents are required for QMS is it is implemented on I.T /software development industry.
secondly, whether Configuration management department is necessary to establish or just process should be implemented ?

11 February 2009 12:28  

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IS09001 Quality Management Standards

In the UK there are some 6.6 million companies trading and of these over a million are certificated to ISO9001:2000. These companies have procedures and processes in place which are tested by independent certification bodies accredited by UKAS (The United Kingdom Accredited Service).

Companies certificated to ISO9001 have to provide evidence of their compliance to the standard.

This testing is repeated on a regular basis to ensure continued compliance.

Essentially, 9001 is a management system process to turn customer enquiries into customer satisfaction and provide information to the management of the company. The measure of customer satisfaction is an important one and must be measured in a proactive way. The absence of complaints is not a sure fire way of monitoring customer satisfaction; often dissatisfied customers will simply go elsewhere. The sad thing is that the company may never realise why customers do not return. The only way to find out how your customers perceive the quality of service they receive is to ASK them.

The other measures in 9001 are monitoring and measuring of processes and products which ensure that the resulting product (or service) really does meet requirements.

Nowadays 9001 is expected as an entry point for tenders; Government contracts often specify 9001 as a mandatory requirement. If companies do not have this, any submitted tender does not get past the starting gate.

One other point about 9001 certificated companies relates to survivability during tough times; 9001 are more likely to weather difficult times as they have documented and tested procedures in place to cope with problems.

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Posted: Thursday, 10 January 2008

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ISO9001 Quality Management Standard Upgrade - 2008

ISO9001 has been around now since 2000 and it is normal practise for Standards to be reviewed and updated every five years or so. This update is now overdue.

The PDCA model has been retained and one member of then committee said it should stand for 'Please don't change anything' rather than PLAN-DO-CHECK-ACT.

The ISO Committee has proposed that only minor changes should be incorporated into the 2008 update:

Clause 0.2 (Process approach)
  • Text added to emphasize the importance of processes being capable of achieving desired outputs

Clause 4.2.3 (Document control)
  • Clarification that only external documents relevant to the QMS need to be
    controlled

Clause 4.2.4 (Records control)
  • Editorial changes only (better alignment with ISO 14001)

Clause 5.5.2 (Management rep)
  • Clarifies that this must be a member of the organization's own management

Clause 6.2.1 (Human resources)
  • Clarification that competence requirements are relevant for any personnel who are involved in the operation of the quality management system

Clause 6.3 (Infrastructure
  • Includes information systems as example

Clause 6.4 (Work environment)
  • Clarifies that this includes conditions under which work is performed and includes, for example physical, environmental and other factors such as noise, temperature, humidity, lighting, or weather

Clause 7.2.1 (Customer related processes)
  • Clarifies that post-delivery activities may include:

    • Actions under warranty provisions

    • Contractual obligations such as maintenance services

    • Supplementary services such as recycling or final disposal


Clause 7.3.1 (Design & development planning)
  • Clarifies that design and development review, verification and validation have distinct purposes

  • These may be conducted and recorded separately or in any combination as suitable for the product and the organization

Clause 7.3.3(Design & development outputs)
  • Clarifies that information needed for production and service provision includes preservation of the product

Clause 7.5.4 (Customer property)
  • Explains that both intellectual property and personal data should be considered as customer property

Clause 7.6 (Now retitled Control of Monitoring and Measuring equipment)
  • Explanatory notes added regarding the use of computer software:

"Confirmation of the ability of computer software to satisfy the intended application would typically include its verification and configuration management to maintain its suitability for use."

Clause 8.2.1 (Customer satisfaction)
  • Note added to explain that monitoring of customer perception may include input from sources such as customer satisfaction surveys, customer data on delivered product quality, user opinion surveys, lost business analysis, compliments, and dealer reports

Clause 8.2.3 (Monitoring / Measurement of process)
  • Note added to clarify that when deciding on appropriate methods, the organization should consider impact on the conformity to product requirements and on the effectiveness of the quality management system.

I must emphasise that these are proposed changes and not 'set in stone'.

The 2008 Standard is expected to be published in November 2008.

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Posted: Saturday, 29 December 2007

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Auditing Top Management

Internal auditors are required to audit top management as part of both ISO9001 and ISO14001 Management systems and most auditors find this task difficult.

The questions that I am asked include:
  • If I criticise my boss, will it affect my future with the company;

  • If I do not audit strictly enough will my boss think I am weak;

  • If I audit too hard will my boss think me too pushy?

The way to audit top management is to apply a code of conduct that cannot be misunderstood:
  1. Make an appointment to audit your boss, giving ample time;

  2. Always arrive at the appointed time;

  3. Determine what you need to know;

  4. Prepare your questions in advance;

  5. Always be polite and do not raise your voice;

  6. Treat any non-conformity as a matter of fact and not a triumph over your boss;

  7. Remember that your boss may feel the necessity to justify any non-conformity and you should allow him/her time to state the reasons for this;

  8. Always agree where a non-conformity is present and do not get into a discussion if this cannot be substantiated;

  9. Do not allow your boss to take over the process; you are in control;

  10. And finally do not carry on the audit beyond the agreed time;


If you do all these thinks you will find that auditing top management is as easy as normal auditing.

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Posted: Wednesday, 19 December 2007

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ISO9001 Quality Management System Myths

There are loads of myths concerning ISO9001 and most are perpetrated by those who are ignorant of the true facts, nevertheless I hear these repeated as though they were absolute gospel.

Here are just some of these:

ISO9001 is a bureaucratic system which requires a piece of paper for everything.

False. The system should work for the organisation and not the other way round. If set up correctly ISO9001 will prove highly beneficial. Paper heavy systems are really out of date.

Dictates how any business must be run.

False. The standard states that all businesses are different and that the standard should be adapted to fit the business and not be prescriptive so that the business has to fit the standard. However the main elements are parts of any good practice system and there is no 'Rocket Science' involved.

Inflexible system.

False. If correctly set up the system will allow for unexpected events and can be as flexible as you need it to be.

Directors only must sign off all released work.

False. It is usual for identified job functions to release work but these do not have to be Directors. Most good systems will allow deputies to release work if the primary release person is unavailable.

Costs a fortune to set up and run.

False. The actual assessment and certification fees vary between certification bodies and of course the size of your company but these can be very reasonable.

As far as setting up your system, you could do it yourself. It could be more effective in the longer term to employ the services of a qualified consultant who will utilise best practice.

Requires huge quality manuals.

False. The days when manuals filled a bookcase and were almost too heavy to lift are long gone

Requires procedures for everything.

False. The standard specifies only six mandatory procedures;
Documents control, control of records, internal audit, Control of Non-conforming product/service, Corrective action & preventive action. Most businesses will have other process orientated elements documented but these are decided by the management of the business

You can produce faulty products and still meet ISO9001 provided you do it all the time.

False. Customer satisfaction is a primary measure. Poor quality products would mean dissatisfied customers and not meet ISO9001

Does not allow for quick turnaround of urgent work.

False. ISO9001 does not hinder fast turnaround of orders, in fact it ensures that records are kept to show what has been done and when

Must answer a phone by the third ring.

False. There is no mention of this in ISO9001. Some call centres have this as a requirement but it is certainly not specified in the standard.

The standard says "Say what you do - do what you say and prove it".

True. The standard uses the PDCA model - Plan, Do, Check, Act.

Most good businesses are already doing most of the requirements of ISO9001.

True. Enough said?

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Posted: Sunday, 21 October 2007

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ISO9001 Certification or Not

Many organisations put a quality management system into place but don't go forward to formal certification. This is usually due to the fear of failure and of course cost.

The advantages of formal certification are many:
  • An independent verification of the organisation's quality arrangements;

  • Formal recognition, that is accepted world-wide;

  • Continuing checks that the system is still valid;

  • Requires evidence of continual improvement.


Systems that are not formally certified tend to drift over time. It is often the case that the system will deteriorate and the people involved with the quality management system are so close to it that they don't actually see the downward trend.

Where formal certification is used there is always a degree of uncertainty about the regular surveillance visits: "What will the assessor find?", "Will he/she still recommend continuing certification?"

It is this regular routine that ensures that the system retains that edge and still meets the needs of the organisation.

When all is said and done, the organisation wants to see some benefits from a quality management system and this can only really be achieved by third party certification.

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Posted: Friday, 21 September 2007

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ISO09001 vs ISO027001

ISO9001


What is ISO9001?


  • A Quality Management system for turning customer requirements into customer satisfaction.

  • Provides the mechanism for continual improvement.

  • A set of common sense guidelines for running a successful business.

What are the benefits of ISO9001 Registration?


  • Internationally recognised quality mark

  • Certificates awarded by independent accredited organisations.

  • Customers do not have to do their own checks on a supplier.

How many ISO9001 Certificates have been issued?


Over 1 million worldwide.


The Model for ISO9001


The Model for ISO9001

What is covered by ISO9001?


BS EN ISO 9001:2000 requires 5 main sections to be addressed, these are:


  1. Quality Management System;

  2. Management Responsibility;

  3. Resource Management;

  4. Product Realisation;

  5. Measurement, Analysis and Improvement

Each section is subdivided as required and covers all elements of the business having an impact on quality.


ISO27001


What is ISO27001?


  • An Information Security Management System for protecting customer information and data from unauthorised disclosure.

  • Confidentiality, Integrity and Availability

  • Risk assessment and management

  • Access controls and computer security

  • Protection of hardware and software assets

  • Business continuity management and disaster recovery

What are the benefits of ISO7001 Registration?


  • Internationally recognised Information Security Mark.

  • Certificates awarded by independent, accredited organisations.

  • 3rd Party assurance of information security credentials.

How many ISO27001 Certificates have been issued?


Under 4000 worldwide (includes BS7799 certificates)


The Model for ISO27001


The Model for ISO27001

What is covered by ISO 27001?


ISO27001 requires 5 main sections to be addressed, these are:


  1. Management Responsibility;

  2. Internal ISMS Audits;

  3. Management Review;

  4. ISMS Improvement

Correlation between ISO9001 and ISO27001


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How long does it take to obtain certification?


This obviously varies from organisation to organisation, but the prime requirement is that the organisation must have three months of 'track record' from completion of the document set.


As a rough guide, ISO9001 can be achieved in about 6 months while ISO27001 takes about 12-18.


What documentation is needed?


A Quality & ISMS manual and procedures/processes for operating the systems.


Once certificates are issued what happens next?


The certification authority will carry out surveillance visits each year to ensure continued compliance.

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Posted: Sunday, 9 September 2007

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Why is ISO 9001 so Successful?

The Quality Management Standard ISO9001 is the worlds most recognisable standard, with approaching 1,000,000 certificates issued in 130 countries this is a truly global standard.

The standard requires an organisation to turn customer requirements into customer satisfaction; something we all aim to do, but those achieving the required level are awarded a certificate of conformance, declaring this fact to the world.

Most organisations claim to be the best, the quickest, the most cost effective, etc, but an endorsement by a third party often carries more weight. This is where ISO9001 scores highly.

ISO, The International Organisation for Standardisation is a non governmental body whose country members are permitted to issue certificates. In this country there are some 268 bodies permitted to issue certificates and are accredited by UKAS, The United Kingdom Accreditation Service. Certificates issued by an accredited body have the distinctive CROWN and TICK logo next to that of the certification body.

There are a number of non-accredited bodies issuing certificates, unfortunately these certificates are recognised only by the issuing authority and are often worthless as a reference. The certificate is usually issued after a very short time frame and is essentially a receipt for monies paid rather than proof of conformance.

Achieve recognition from a UKAS approved body.

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Posted: Wednesday, 7 March 2007

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